Custom Aluminum Machinery Die Casting Parts

Factory Custom Aluminum Machinery Die Casting Parts Made in China, it is a part applied to Reducer system, a housing for Reducer, the technology for this part is section extrusion, the material for this part is A390 Aluminum, the technology decide that such section material have very good density, so the part made from this material don't have concern on the voids or internal porosity, which should be well noted in surface finish of E-coating.

For this part, we should focus on Flash
Feature: the thin sheet of metal on the edge of the casting.

Causes
1. The clamping force of the machine is not adjusted well before the injection.
2, die and slider damage, locking components failure.
3, die insert block and slider wear.
4, die strength is not enough to cause deformation.
5. The sundries on the parting surface are not cleaned up
6, the projection area calculation is not correct, more than the clamping force.
7, the injection speed is too high, forming pressure shock peak is too high.

Exclusion measures
1, check the clamping force or pressurization situation, adjust the injection booster mechanism, reduce the peak pressure injection pressure.
2, check the mold slide damage degree and trim, to ensure that locking components play a role.
3, check the wear and repair.
4. Calculate die strength correctly.
5. Remove the sundries on parting surface.
6. Correct calculation and adjustment of clamping force.
7. Adjust the injection speed appropriately.

For this part, there is minimum order qty request, as for section extrusion, the minimum order qty of the 6061 material should be 200 kg, for this part, the weight is only around 200 gram, so the MOQ should be 4000.

Material: A390 aluminum
Process Technology: section extrusion
Product Dimensions: Customized
Surface Finish: Polishing, Electrophoresis Coating
Flow Processes: Extrusion, Cut off according to the size of the part with some machining allowance, High Precision CNC Lathe Machining, E-coating, Cleaning, Packaging, Shipping
Control Measure: Incoming Material Test, First Article inspection, Routing inspection, Final item inspection,  and Outgoing quality control
Inspection Equipment: CMM, Caliper, Plug Gage, Screw Gauge
Application: Auto Parts
Certificate: ISO/TS16949:2009
Lead Time: 30-35 days
Trade Term: FOB Ningbo