Zinc Alloy Awning Mount of Motor Side

Zinc Alloy Awning Mount of Motor Side, it is an customized part applied to motor homes, the technology for this part is high pressure Die Casting, the difficulty for this part is the wall thickness, it is very small, and the allowed draft angle is very small, only 1 degree.  From the part, we can easily find that the parts have a lot of features of big cavities, so the part will have big potential risk of mold release problem, if so, the part may happen to be deform, sticking to the mold etc, especially when the part sticking to the mold, if no clear in time, while next shot, the mold may be destroyed while clamping. 

The material for this part is zamark 3, a kind of material having good fluidity and mechanical property, perform well in die casting. the material is usually applied to lighting part, decoration etc. The chemical composition is: (Al) 3.8~4.3, (Cu)<0.03, (Mg) 0.035~0.06, (Fe)<0.02,(Cd) <0.003, (Sn) <0.001, ,(Pb) <0.003, (Zn) the remainder.

This Motor Home Parts have very large demand, the daily demand is up to 1000+pcs, so in order to ensure the production efficiency and better control on the quality which may have risk by manual work, we developed trim mold, purchase the trim machine for trimming. 

Material: zamark 3
Cavity Number: 1
Process Technology: High pressure die casting
Product Dimensions: Customized
Casting General Tolerance: GBT6414-CT6
Surface Finish: Polishing
Flow Processes: Die casting, Trimming, Deburring,Drilling and tapping, Cleaning, Packing, Shipping
Control Measure: Incoming Material Test, First Article inspection, Routing inspection, Final item inspection,  and Outgoing quality control
Inspection Equipment: CMM, Caliper, Plug Gage
Application: Home Motor
Certificate: ISO/TS16949:2009
Lead Time: 30-35 days
Trade Term: FOB Ningbo